Group Hofman

We aim at developing integrated design methods that provide system-wide solutions for complex dynamic engineering systems

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“The whole is greater than the sum of its parts.” - Aristotle

Our research focus is on developing integrated design methods that provide system-wide solutions for complex dynamic engineering systems. This research incorporates several related fields for efficient design space exploration and optimal system design: automated computational design synthesis for discrete topology design (system architecture generation); machine learning, data science and constraint programming techniques; integrated plant and control design (codesign) using model-based approaches and optimization theory. Current example applications are high-tech powertrain systems (e-machines, fuel cells, engines, transmissions, batteries, thermal management systems, controls, etc.) for the automotive (cars, trucks, buses, machinery equipment), maritime (tugs, work boats, ferries), and aerospace engineering (drones, planes) field and advanced energy charging infrastructures (e-trucks, e-ships, e-planes). Results are new computer-aided engineering methods, state-of-art (low-/high-level) control designs and software tools for product design making complex products affordable and in a reduced amount of time.

RESEARCH LINES

Powertrain systems

Development of novel powertrain system design methods for optimizing the key powertrain components (electric drive systems, motors, fuel cell systems, engines, transmissions, and battery packs) incorporating physics- and/or data-based control design approaches (energy and thermal management strategies). Current research applications: cars, trucks, buses, drones, planes, ships.

Self-learning control for future powertrains

Development of self-learning powertrains is crucial to deal with complexity and diversity of future ultra-clean and efficient vehicles and to minimize development time and costs. Self-learning powertrains automatically adapt control settings online to minimize overall powertrain efficiency using sensor and preview information. This approach not only offers solutions to deal with system complexity of future ultra-clean and efficient vehicles, but also to minimize the calibration effort by on-road optimization and dealing with unforeseen environmental conditions and system uncertainty.

Cooperative and autonomous driving

Increasing levels of automation are beneficial for safety and efficiency of systems such as cooperative and automated vehicles, robotics, or powertrains. To enable this increased automation in complex environments, this research will focus on the intersection of classical control theory and artificial intelligence (in particular, machine learning and optimization). With increasingly more sensors and data recorded in all existing devices, new opportunities are created to improve how we design and control newly developed systems.

Battery systems

Focus is on application-driven design of battery packs and its thermal management design aiming at creating high-energy / power-dense battery packs in a cost-effective manner. At this moment no universal battery topology exists and functional layout and shape influences largely the overall battery performances and specification. Moreover, automated creation of simulation models that match desired modular pack topology and include (thermal subsystems), e.g. cooling plate connections allowing electrical and thermal response analysis (for fast charging) is researched. Thermal, safety operational and other concurrent system architecture constraints are considered in the design tradeoffs aiming at optimal cell-to-vehicle integration. Current research applications: cars, trucks, buses, drones, planes, ships.

Automated system architecture generation

Focus is on novel system architecture generation of complex systems (e.g., powertrains, machinery equipment, high tech systems, etc.) using platform-based design ontology that allows reusability of components and facilitates co-design of active dynamical systems (e.g., powertrain and its control) is defined as a ‘top-down’ and ‘bottom-up’ design process, where new optimized system platforms are generated ‘in the middle’ of this process. The system functional and performance requirements in the specification space are mapped by (i) formalization to (e.g., architectural, spatial, etc.) constraints and objectives in the constraint space. Thereby, this process of ‘mapping’ from top-to-down can be interpreted as moving from a higher level of abstraction to a lower level.

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